UNCLASSIFIED

Bicycle – Other procedures to clean

DMC: S1000DBIKE-AAA-D00-00-00-00AA-258A-A
Language: en/US
Issue No.: 008
Issue Date: 2012-12-31
Title: Bicycle – Other procedures to clean
Security Classification: Unclassified (Class01)
Data Restrictions  
Distribution: To be made available to all S1000D users.
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Copyright (C) 2013 by each of the following organizations:
  • AeroSpace and Defence Industries Associations of Europe - ASD.
  • Ministries of Defence of the member countries of ASD.
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Policy reference: TPSMG TOR 001
Conditions: There are no known conditions that would change the data restrictions for, or security classification of, this data module.
Responsible partner company: UK MoD /U8025
Originator: UK MoD /U8025
Applicability cross-reference table reference: S1000DBIKE-AAA-D00-00-00-00AA-00WA-D
Applicability:
Mountain bicycle and (Mountain storm Mk1 or Brook trekker Mk9)
Technical standard:
Authority information: 20010131 
Authority baseline: Bike book 
Authority exceptions:  
Authority notes:  
Brex data module reference: S1000DBIKE-AAA-D00-00-00-00AA-022A-D
QA: First verification Cleared Table Top
System breakdown code: BY
Skill level: Intermediate
Reason for updating:
totally revised
Schema cleanup element/attribute renaming

Bicycle

Other procedures to clean

Table of contents
Other procedures to clean
References
Preliminary requirements
Procedure
Requirements after job completion
List of tables
1 References
2 Required conditions
3 Required persons
4 Required persons
5 Support equipment
6 Consumables, materials and expendables
7 Spares
8 Required conditions
List of figures
1 Cleaning the bike
2 Degreasing the freehub

References

Table 1  References
Data module/Technical publication Title
S1000DBIKE-AAA-DA4-10-00-00AA-241A-A Chain – Oil

Preliminary requirements

Required conditions

Table2  Required conditions
Action / Condition Data module / Technical publication
The bicycle is outdoors

Required persons

Table 3  Required persons
Persons Category Skill level Trade/Trade code Estimated time
Man A Chemical technician Intermediate Bike cleaner 1,0 h

Required persons

Table 4  Required persons
Persons Category Skill level Trade/Trade code Estimated time
Man B Operator Intermediate Bike rider 1,0 h

Support equipment

Table 5  Support equipment
Name Manufacturer / Part Quantity Remark
Water hose MFR: KZ666 /PN: BSK-TLST-001-09 1 EA
Stiff bristle brush MFR: KZ666 /PN: BSK-TLST-001-02 1 EA
Sponge MFR: KZ666 /PN: BSK-TLST-001-11 1 EA

Consumables, materials and expendables

Table 6  Consumables, materials and expendables
Name Manufacturer / Part Quantity Remark
Degreasing agent MFR: KZ222 /PN: LL-004 1 L
Detergent A MFR: KZ666 /PN: BSK-TLST-023-14 1 L
Detergent B MFR: KZ666 /PN: BSK-TLST-001-15 1 L

Spares

Table 7  Spares
Name Manufacturer / Part Quantity Remark
None

Safety conditions

 

WARNING

Do not get Detergent A into your eyes. If it gets into your eyes, wash them immediately in clean warm water.

WARNING

Do not get Detergent B into your eyes. If it gets into your eyes, wash them immediately in clean warm water.

CAUTION

Do not use a Water hose that has high pressure. A water hose that has high pressure can cause some parts to become loose or full of water.

CAUTION

Do not point the hose directly at the hub or at the bottom bracket bearings. This can cause damage to the parts.

CAUTION

Apply Detergent B in accordance with the instruction on the container. The substance may cause damage to the Bike paint if it is not applied correctly.

Procedure

1 Clean the bicycle with water to remove all dirt. Refer to Fig 1.
Fig 1

ICN-S1000DBIKE-AAA-D000000-0-U8025-00502-A-04-1

Fig 1  Cleaning the bike

2 Use a Stiff bristle brush to get access to areas that are not easy to clean. These are the shift levers, the knobbly tires, and the brakes.
3 Clean the caked grime from the chain and the sprockets with a screwdriver that has a small blade.
4 Remove the grease from the freewheel assembly with the Degreasing agent as shown in Fig 2 . Use a brush to remove the grease from these parts:
  • sprockets
  • guide and tension wheels of the derailleur
  • chain ring teeth
Fig 2

ICN-S1000DBIKE-AAA-DA52000-0-U8025-00523-A-04-1

Fig 2  Degreasing the freehub

5 Flush the sprockets, the derailleurs, the chain rings and the chain with water.
Note 1

If necessary, do the flush procedure again.

Applicable to:Mountain bicycle Mountain storm Mk1

6

Wash the Bike

6.1 Soak the Sponge into Detergent A and water.
6.2 Clean the bicycle with the soaked sponge.
6.3 Flush the bicycle and make sure that all Detergent A is removed.
6.4 Move the bicycle up and down on its tires to remove all water.
Applicable to:Mountain bicycle Brook trekker Mk9

7

Wash the Bike

7.1 Soak the Sponge into Detergent B and water.
7.2 Clean the bicycle with the soaked sponge.
7.3 Soak the Sponge into Detergent A and water.
7.4 Fully clean the bicycle with the soaked sponge.
7.5 Flush the bicycle to make sure that all detergents are removed.
7.6 Move the bicycle up and down on its tires to remove all water.
8 Lubricate the bicycle (refer to S1000DBIKE-AAA-DA4-10-00-00AA-241A-A).

Requirements after job completion

Required conditions

Table8  Required conditions
Action / Condition Data module / Technical publication
Make sure the bicycle is dry


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